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Application of Energy-saving Drive Technology
Fluid Coupling Technology
Motor-Driven Cable Reel with Turbo Couple is an efficient energy transmission solution. Fluid coupling transmits torque through liquid medium, and has the advantages of flexible transmission, overload protection, and good starting performance. Especially in high-frequency and high-speed operating environments, hydraulic coupling cable reels can well solve the high-frequency, high-speed and high-reliability retraction and release problems of large-section and long-distance cables.
High-slip hydraulic couplings further improve performance, with a slip rate of up to 180%, a large overload factor, and continuous operation without overheating even under long-term stall conditions. This technology not only improves the response speed and stability of the cable reel, but also reduces the destructive impact of the cable due to relaxation, thereby extending the service life of the cable.
Permanent magnet direct drive technology
Permanent magnet direct drive technology replaces the traditional combination of motor + hydraulic coupling + reducer + coupling + drive drum through direct drive, significantly improving transmission efficiency. The permanent magnet direct-drive electric drum of Jiangsu Jiaxuan Intelligent Industrial Technology Co., Ltd. is a typical case. This technology is included in the "National Industrial Energy Saving Technology Application Guide and Cases (2024 Edition)".
The permanent magnet direct-drive drum has the advantages of high efficiency, high power factor, and wide economic load range, which brings a 10%-15% increase in transmission efficiency, a linear relationship between current and load during operation, and an energy saving rate of more than 25%. This technology also greatly reduces maintenance costs and infrastructure costs, providing a more efficient and reliable solution for industrial applications.
Environmental advantages of customized electric drive cable reels
Material selection and structural optimization
Customized electric drive cable reels focus on environmental protection and sustainability in material selection. The use of high-strength and lightweight materials can reduce overall weight, energy consumption and carbon emissions during transportation. Optimizing structural design, such as using more efficient collector boxes and reel control systems, can further reduce energy losses.
Intelligent energy management
The application of intelligent energy management systems in customized electric drive cable reels realizes the intelligence and maximization of energy utilization. Through advanced sensors, controllers and algorithms, the system can monitor and control energy flow in real time, and intelligently adjust energy distribution according to factors such as driving conditions, driving habits and vehicle status to achieve optimal energy efficiency.
This intelligent management not only improves energy utilization efficiency, but also reduces unnecessary energy waste, which helps to reduce overall energy consumption and carbon emissions. The intelligent energy management system can also be connected with the navigation system and vehicle network to realize intelligent energy planning and management, further improving energy efficiency.
Energy recovery and reuse
The customized electric drive cable reel can recover energy during braking and convert it into electrical energy for storage for subsequent use. This energy recovery system effectively utilizes the energy generated during braking and reduces energy waste.
In the field of industry and logistics, this energy recovery technology is particularly important. In high-frequency and high-speed operating environments, the braking and starting processes of cable reels are frequent, and the energy recovery system can significantly improve overall energy efficiency and reduce operating costs.
Reduce environmental pollution
By adopting advanced clean production technology, the customized electric drive cable reel reduces the emission of harmful substances during the production process. A good maintenance and repair mechanism ensures the effective operation of the pollutant treatment device and reduces environmental pollution.
Customized design also allows the selection of the most suitable materials and components according to the needs of different application scenarios to further reduce environmental impact. In noise-sensitive areas, low-noise components and sound insulation materials can be used to reduce noise pollution.
